Fundamentals of Brazed Diamond Saw Blades

Brazed diamond saw blades, like the Uode Superhard 400H, are at the forefront of high - performance cutting tools in the industrial realm. The principle behind these saw blades lies in the strong bond between the diamond particles and the blade matrix through brazing technology. This bond ensures that the diamond particles, known for their extreme hardness, are firmly attached to the saw blade, enabling it to cut through hard materials such as stone with ease.

In industrial applications, brazed diamond saw blades are widely used in construction, stone processing, and decoration industries. For example, in large - scale building projects, these saw blades are used to cut granite and marble for floor and wall installations. In the stone processing industry, they are essential for shaping and sizing stones into various products like countertops and sculptures.

Wet Cutting vs. Dry Cutting: Technical Features and Application Scenarios

Wet Cutting

Wet cutting involves using water during the cutting process. One of the main advantages of wet cutting is heat dissipation. When cutting stone, a significant amount of heat is generated due to friction. Water helps to cool the saw blade, reducing the risk of blade deformation and extending its service life. Studies have shown that wet - cut saw blades can last up to 30% longer than those used in dry cutting under the same working conditions.

Wet cutting also produces less dust, which is beneficial for the working environment and the health of operators. It is particularly suitable for indoor cutting operations or in areas where dust control is a priority. However, wet cutting requires additional equipment for water supply and drainage, which can increase the complexity and cost of the operation.

Dry Cutting

Dry cutting, on the other hand, does not use water. It offers greater flexibility as it does not require water - related equipment. This makes it a preferred choice for on - site outdoor cutting tasks where water supply is limited. Dry cutting can achieve high - speed cutting in some cases, but it generates more heat and dust. Therefore, it is crucial to use saw blades with good heat - resistance and wear - resistance properties, such as the Uode Superhard 400H.

Customization Services for Saw Blades

Uode Superhard understands that different customers have diverse requirements. That's why they offer comprehensive customization services for their 400H brazed diamond saw blades. Customers can customize the diameter of the saw blade, ranging from 200mm to 600mm, to meet different cutting depths and widths. The particle hardness of the diamond can also be adjusted according to the hardness of the stone to be cut. For softer stones, a lower - hardness diamond particle may be sufficient, while harder stones require higher - hardness particles.

In addition, the matrix material of the saw blade can be customized. Different matrix materials have different mechanical properties, such as strength and toughness. For example, a high - strength matrix material is suitable for high - load cutting operations, while a more flexible matrix material can reduce vibration during cutting.

International Certification and Quality Control

Uode Superhard's 400H brazed diamond saw blades are certified to international standards such as ISO 9001. This certification ensures that the products are manufactured under a strict quality control system, from raw material selection to the final product inspection. The company also conducts regular quality audits and tests to ensure that each saw blade meets the highest quality requirements.

Real - World Industry Cases

In a large - scale stone processing factory in Italy, the use of Uode Superhard's customized 400H saw blades in wet cutting operations has significantly improved cutting efficiency. The saw blades with optimized particle hardness and matrix material have reduced the cutting time by 20% and increased the service life of the saw blades by 25%. In another construction project in the United States, the dry - cutting mode of the saw blades has been successfully used for on - site stone cutting, effectively controlling dust and achieving high - quality cutting results.

Ready to optimize your stone - cutting operations? Explore our Uode Superhard 400H brazed diamond saw blades and find the perfect cutting solution for your needs. Click here to learn more!