In the stone and concrete industries, the choice of saw blades and cutting methods significantly impacts cutting efficiency, quality, and cost. This article provides a detailed analysis of the wet and dry cutting operation specifications of the UHD Super-Hard 400H brazed diamond saw blade, aiming to help industry users optimize their cutting processes.
The key to efficient cutting lies in the scientific setting of cutting parameters. For the UHD Super-Hard 400H saw blade, when cutting granite, a recommended rotation speed is around 3000 - 3500 RPM, and the cutting speed should be maintained at approximately 1 - 1.5 meters per minute. In the case of concrete cutting, the rotation speed can be slightly lower, about 2500 - 3000 RPM, with a cutting speed of 1.5 - 2 meters per minute. These parameters ensure both cutting efficiency and the service life of the saw blade.
Vibration and noise are common problems in the cutting process. The UHD Super-Hard 400H saw blade adopts advanced vibration control and noise reduction technologies. By optimizing the blade's structure and using special damping materials, it can reduce vibration by up to 30% and noise by about 20%. This not only improves the working environment but also enhances the stability of the cutting process, resulting in better cutting quality.
Heat dissipation is crucial for the performance and lifespan of saw blades. The UHD Super-Hard 400H saw blade features a unique heat sink design. Through the use of high - thermal - conductivity materials and a well - designed heat dissipation channel, it can effectively reduce the temperature of the blade during cutting. Tests show that this design can lower the blade temperature by about 20 - 30 degrees Celsius, which significantly extends the saw blade's service life. For example, in continuous cutting operations, a saw blade without proper heat dissipation may need to be replaced after 10 - 15 hours of use, while the UHD Super-Hard 400H can last up to 25 - 30 hours.
| Cutting Method | Advantages | Application Scenarios |
|---|---|---|
| Wet Cutting | Better heat dissipation, less dust, and longer saw blade life. It can improve cutting quality by up to 20%. | Suitable for large - scale cutting operations in factories where water supply is convenient. |
| Dry Cutting | More flexible, no need for water supply. It can save about 15% of the cutting time in some cases. | Ideal for on - site construction projects where water access is limited. |
Accurately judging the wear state of the saw blade is essential for reducing maintenance costs and downtime. When the cutting efficiency drops by more than 20% or the cutting quality deteriorates significantly, it may be time to replace the saw blade. Regular inspections can help detect early signs of wear, such as uneven wear on the blade edge or a decrease in the sharpness of the diamond segments.
In conclusion, the UHD Super-Hard 400H brazed diamond saw blade, with its advanced technologies and scientific design, offers an efficient and durable cutting solution for the stone and concrete industries. If you want to learn more about our high - performance saw blades and get professional technical support, click here to contact us now!
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